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Industrial Project

Code:

LACI31022

Sigla:

PJ

Áreas Científicas
Classificação	Área Científica
OFICIAL	Instrumentação e Me

Ocorrência: 2022/2023 - 1S

Ativa?	Yes
Unidade Responsável:	Departamento de Sistemas e Informática
Curso/CE Responsável:

Ciclos de Estudo/Cursos

Sigla	Nº de Estudantes	Plano de Estudos	Anos Curriculares	Créditos UCN	Créditos ECTS	Horas de Contacto	Horas Totais
EACI	39	Plano de Estudos 14	3	-	6	75	162

Língua de trabalho

Portuguese

Objetivos

To certify students with the necessary skills to carry out an industrial project in the areas of instrumentation, automation and control.

Resultados de aprendizagem e competências

Consolidate knowledge acquired in the various UC's and scientific areas of the course.

Provide students with skills to:

Specify and elaborate the constituent parts of an industrial project.
Design electrical, pneumatic or digital circuits to measure industrial quantities.
Contextualize and dimension the various components of measurement, indication, control in automatic control systems.
Dimension and specify intrinsically safe systems (SIS) and the respective safety levels (SIL).
Calculate the reliability level and respective calibration intervals of the measurement and control systems.
Develop a critical sense in choosing appropriate and technically justified solutions in the specification of connection and assembly of integrated measurement, control and operational safety systems.

Modo de trabalho

Presencial

Pré-requisitos (conhecimentos prévios) e co-requisitos (conhecimentos simultâneos)

Attendance and approval in this subject assumes that students have basic knowledge of electronics, electrotechnics, instrumentation, control, signal processing, supervisory systems, automation and thermodynamics and fluids.

(Omitted questions respect the legal legislation in force and the internal rules and regulations of the management bodies of ESTSetúbal/IPS).

Programa

1 - INTRODUCTION TO THE INDUSTRIAL PROJECT

Phases of an instrumentation project.
Constituent parts of a project. Assignment of responsibilities, production of documents, review of data and standards applied.
Procedural, functional coding. Reference based on KKS recommendations
ISA standards and recommendations. Symbology used in P&I.
General characteristics of instrumentation and process control (measurement, indication, control, alarm) . Final elements of measurement chains. Transmitters, recorders, indicators, controllers, converters, alarm units, control valves, etc.
Specification of Instruments, control systems and signal and data processing
Safety instrumented systems (SIS) and SIL evaluation parameters.
Protection index and ATEX Standards, application in potentially hazardous environments.
Designed pieces:
Mechanics - Fixation, dimensions, materials and protection indexes. Parts to be manufactured.
Electric and/or pneumatic - Inputs and outputs. Jb's, boardrooms and control room.
Specification of electrical signal and power cables.
Specifications of power supplies and UPS's.
Protection systems for analog and digital signal lines. Galvanic barriers and repeaters.
Maintenance focused on project reliability and possible repercussions in the specification, commissioning and operating phases of the systems.
Reference to the location drawings of field instruments, electrical cable trays and piping. Instrument air lines
Project and work specifications.
2 - INSTRUMENTATION PROJECT

2.1 PRE-PROJECT (To be carried out during 4 weeks)

Organization of documentation (written pieces, drawings and calculation memories).
Process data lists and equipment list.
Parts drawn from one of the measurement and control chains.
2.2 PROJECT

Based on P&Is and a project specification (available on the UC moodle page) the following documents and drawings will be prepared:

Project planning.
Process data list.
List of instruments and equipment.
Specification of measurement, indication and control systems (consultation phase)
Selection of equipment and definition of control and security strategies and algorithms.
Process Hook’ up design - Impulse lines - Materials and accessories.
Air Hook'up - Compressed air supply and signals - Materials and accessories.
Drawing of electrical connections - Specification of electrical cables.
List of electrical cables - List of alarms - Electrical panels and UPS.
Control panel design and dedicated alarm system specification.
Control room layout and locker rooms.
Complete specification of distributed control system, SCada or other including hardware, software (programming blocks/grafcet) and HMI interfaces.
Complete specification (hardware and software) of the SIS system.
Specifications for instrumentation works.

Bibliografia Obrigatória

João Catarino; Sebenta de instrumentação
João Catarino; Projecto de instrumentação
ISA; Normas ISA
Carlos Banha; Especificações técnicas de projeto, 2021
Carlos Banha; Carta consulta, 2021
Varios; PP aulas e restante documentação

Bibliografia Complementar

Daily Rley McConnel; Engineering Measurements, Wiley; Enginneerng Measurements, Wiley
Douglas M. Considine; Process/Industrial Measurements and Control Handbook, McGraw-Hill
Bela Liptak; Instrument Engineers' Handbookk, CRC Press
Gustavo da Silva; Instrumentação Industrial-volume 1 e 2 , EST. ISBN: 972-8431-22-8

Métodos de ensino e atividades de aprendizagem

The teaching method is based on the exposition of theoretical material by the teacher. Presentation of examples of technical solutions implemented in various industrial processes, with a display of real equipment in the classroom.

The UC presupposes a permanent monitoring of the classes complemented with a strong component of research and autonomous work on the part of the students.

Tipo de avaliação

Distributed evaluation without final exam

Componentes de Avaliação

Designation	Peso (%)
Defesa pública de dissertação, de relatório de projeto ou estágio, ou de tese	40,00
Trabalho escrito	60,00
Total:	100,00

Componentes de Ocupação

Designation	Tempo (Horas)
Elaboração de projeto	70,00
Estudo autónomo	50,00
Frequência das aulas	45,00
Total:	165,00

Obtenção de frequência

Approval in the discipline can only be obtained through continuous assessment.


Continuous assessment is divided into two parts. The delivery of documentation is perfectly defined, on the UC moodle page, consultation letter file - project specifications - Planning and evaluation moments.

The delivery of the various documents is mandatory as well as the registration on the UC page on moodle.

1 - First part

Delivery of documentation on the formation of groups and company formation (per group of students – maximum 2 students)

Delivery of the acceptance draft and documentation related to the pre-project.

2 - Second part

Delivery of the final project acceptance and planning draft

Delivery of documentation regarding the status points or follow-up meetings

Final delivery of the complete project documentation

Presentation and final discussion of the project.

The date for the complete presentation of the project is final, extensions of more than 5 days are not allowed (in a row and with penalties), after this period the student will automatically be as not evaluated in the UC.

This rule also applies to pre-project delivery, project planning and follow-up reports.

No more evaluation period is planned, beyond the 1st period, but if there is one, the student will have to prepare a new final project.

Fórmula de cálculo da classificação final

NF=0.50*PF + 0.40*AD+0.1*RD

PF - Project Documentation (final)
AD - Presentation/Discussion final project
RD - Remaining documentation referred to in the consultation letter document

In the event that the RD is not delivered and within the deadline - with special relevance to planning and situation points, the NF will have a reduction of 5 values.