Industrial Project
Áreas Científicas |
Classificação |
Área Científica |
OFICIAL |
Instrumentação e Me |
Ocorrência: 2021/2022 - 1S
Ciclos de Estudo/Cursos
Sigla |
Nº de Estudantes |
Plano de Estudos |
Anos Curriculares |
Créditos UCN |
Créditos ECTS |
Horas de Contacto |
Horas Totais |
EACI |
37 |
Plano de Estudos 14 |
3 |
- |
6 |
75 |
162 |
Docência - Responsabilidades
Língua de trabalho
Portuguese
Objetivos
To certify students with the necessary skills to carry out an industrial project in the areas of instrumentation, automation and control.
Resultados de aprendizagem e competências
Consolidate knowledge acquired in the various UC's and scientific areas of the course.
Provide students with skills to:
Specify and elaborate the constituent parts of an industrial project.
Design electrical, pneumatic or digital circuits to measure industrial quantities.
Contextualize and dimension the various components of measurement, indication, control in automatic control systems.
Dimension and specify intrinsically safe systems (SIS) and the respective safety levels (SIL).
Calculate the reliability level and respective calibration intervals of the measurement and control systems.
Develop a critical sense in choosing appropriate and technically justified solutions in the specification of connection and assembly of integrated measurement, control and operational safety systems.
Modo de trabalho
Presencial
Pré-requisitos (conhecimentos prévios) e co-requisitos (conhecimentos simultâneos)
Attendance and approval in this subject assumes that students have basic knowledge of electronics, electrotechnics, instrumentation, control, signal processing, supervisory systems, automation and thermodynamics and fluids.
(Omitted questions respect the legal legislation in force and the internal rules and regulations of the management bodies of ESTSetúbal/IPS).
Programa
1 - INTRODUCTION TO THE INDUSTRIAL PROJECT
Phases of an instrumentation project.
Constituent parts of a project. Assignment of responsibilities, production of documents, review of data and standards applied.
Procedural, functional coding. Reference based on KKS recommendations
ISA standards and recommendations. Symbology used in P&I.
General characteristics of instrumentation and process control (measurement, indication, control, alarm) . Final elements of measurement chains. Transmitters, recorders, indicators, controllers, converters, alarm units, control valves, etc.
Specification of Instruments, control systems and signal and data processing
Safety instrumented systems (SIS) and SIL evaluation parameters.
Protection index and ATEX Standards, application in potentially hazardous environments.
Designed pieces:
Mechanics - Fixation, dimensions, materials and protection indexes. Parts to be manufactured.
Electric and/or pneumatic - Inputs and outputs. Jb's, boardrooms and control room.
Specification of electrical signal and power cables.
Specifications of power supplies and UPS's.
Protection systems for analog and digital signal lines. Galvanic barriers and repeaters.
Maintenance focused on project reliability and possible repercussions in the specification, commissioning and operating phases of the systems.
Reference to the location drawings of field instruments, electrical cable trays and piping. Instrument air lines
Project and work specifications.
2 - INSTRUMENTATION PROJECT
2.1 PRE-PROJECT (To be carried out during 4 weeks)
Organization of documentation (written pieces, drawings and calculation memories).
Process data lists and equipment list.
Parts drawn from one of the measurement and control chains.
2.2 PROJECT
Based on P&Is and a project specification (available on the UC moodle page) the following documents and drawings will be prepared:
Project planning.
Process data list.
List of instruments and equipment.
Specification of measurement, indication and control systems (consultation phase)
Selection of equipment and definition of control and security strategies and algorithms.
Process Hook’ up design - Impulse lines - Materials and accessories.
Air Hook'up - Compressed air supply and signals - Materials and accessories.
Drawing of electrical connections - Specification of electrical cables.
List of electrical cables - List of alarms - Electrical panels and UPS.
Control panel design and dedicated alarm system specification.
Control room layout and locker rooms.
Complete specification of distributed control system, SCada or other including hardware, software (programming blocks/grafcet) and HMI interfaces.
Complete specification (hardware and software) of the SIS system.
Specifications for instrumentation works.
Bibliografia Obrigatória
João Catarino; Sebenta de instrumentação
João Catarino; Projecto de instrumentação
ISA; Normas ISA
Carlos Banha; Especificações técnicas de projeto, 2021
Carlos Banha; Carta consulta, 2021
Varios; PP aulas e restante documentação
Bibliografia Complementar
Daily Rley McConnel; Engineering Measurements, Wiley; Enginneerng Measurements, Wiley
Douglas M. Considine; Process/Industrial Measurements and Control Handbook, McGraw-Hill
Bela Liptak; Instrument Engineers' Handbookk, CRC Press
Gustavo da Silva; Instrumentação Industrial-volume 1 e 2 , EST. ISBN: 972-8431-22-8
Métodos de ensino e atividades de aprendizagem
The teaching method is based on the exposition of theoretical material by the teacher. Presentation of examples of technical solutions implemented in various industrial processes, with a display of real equipment in the classroom.
The UC presupposes a permanent monitoring of the classes complemented with a strong component of research and autonomous work on the part of the students.
Tipo de avaliação
Distributed evaluation without final exam
Componentes de Avaliação
Designation |
Peso (%) |
Defesa pública de dissertação, de relatório de projeto ou estágio, ou de tese |
40,00 |
Trabalho escrito |
60,00 |
Total: |
100,00 |
Componentes de Ocupação
Designation |
Tempo (Horas) |
Elaboração de projeto |
70,00 |
Estudo autónomo |
50,00 |
Frequência das aulas |
45,00 |
Total: |
165,00 |
Obtenção de frequência
Approval in the discipline can only be obtained through continuous assessment.
Continuous assessment is divided into two parts. The delivery of documentation is perfectly defined, on the UC moodle page, consultation letter file - project specifications - Planning and evaluation moments.
The delivery of the various documents is mandatory as well as the registration on the UC page on moodle.
1 - First part
Delivery of documentation on the formation of groups and company formation (per group of students – maximum 2 students)
Delivery of the acceptance draft and documentation related to the pre-project.
2 - Second part
Delivery of the final project acceptance and planning draft
Delivery of documentation regarding the status points or follow-up meetings
Final delivery of the complete project documentation
Presentation and final discussion of the project.
The date for the complete presentation of the project is final, extensions of more than 5 days are not allowed (in a row and with penalties), after this period the student will automatically be as not evaluated in the UC.
This rule also applies to pre-project delivery, project planning and follow-up reports.
No more evaluation period is planned, beyond the 1st period, but if there is one, the student will have to prepare a new final project.
Fórmula de cálculo da classificação final
NF=0.50*PF + 0.40*AD+0.1*RD
PF - Project Documentation (final)
AD - Presentation/Discussion final project
RD - Remaining documentation referred to in the consultation letter document
In the event that the RD is not delivered and within the deadline - with special relevance to planning and situation points, the NF will have a reduction of 5 values.