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Vehicle Maintenance

Code:

TGA16

Sigla:

MA

Áreas Científicas
Classificação	Área Científica
CNAEF	Construction and repair of motor vehicles

Ocorrência: 2021/2022 - 1S

Ativa?	Yes
Unidade Responsável:	Departamento de Engenharia Mecânica
Curso/CE Responsável:

Ciclos de Estudo/Cursos

Sigla	Nº de Estudantes	Plano de Estudos	Anos Curriculares	Créditos UCN	Créditos ECTS	Horas de Contacto	Horas Totais
TSPTGA	17	Plano de Estudos_2015_16	2	-	6	60	162

Língua de trabalho

Portuguese

Objetivos

In this engineering discipline, it is intended that students acquire the theoretical and practical knowledge that ensures and enable students to understand, frame and apply the fundamental techniques for the management, definition and execution of maintenance activities. In order to achieve this objective, students will initially have an awareness of the definition and evolution of the maintenance function. Then there will be a framework on the most relevant aspects of the maintenance function in the organization and management of the maintenance of a company and identification of the various types of failure and define maintenance strategies and the appropriate work for each case. Another point corresponds to the training to organize maintenance activities in an average company as well as to properly articulate the maintenance function with the overall management objectives of the company. Know how to analyse breakdowns of the most common equipment and calculate the reliability and availability of a system. It is also intended that students acquire the necessary skills to know and possess the ability to understand the new philosophies of maintenance.

Resultados de aprendizagem e competências

• Understand and characterize the maintenance function in the organization and management of the maintenance of a company.


• Identify the various types of failure and define maintenance strategies and the appropriate work for each case.


• Ability to organize maintenance activities in an average company.


• Calculate the reliability, availability of a system


• Properly articulate the maintenance function with the overall management objectives of the company; Perform the analysis of breakdowns of the most common equipment.


• Know and possess the ability to understand the new philosophies of maintenance.

Modo de trabalho

Presencial

Programa

I - The maintenance function. Types of maintenance

- Introduction, framework and general concepts

Definition of maintenance. The evolution of maintenance. The maintenance function and its purpose. Functions that interact with maintenance. Functions usually in charge of a maintenance service. Types of maintenance. Maintenance levels.

- Maintenance objects Functional organization. Identity of maintenance objects. Machine notebooks. Cost centers

II - Methods and planning

Work orders

Definition. Management elements of a Work Order. Degree of priority. Preparation of the work. Preparation of the work order. Job requests. States and work order circuits.

Work planning and scheduling

Planning of the various types of maintenance. Planning organization. Programming of maintenance work.

Means of control and indicators. Operational maintenance computing. Reception of equipment and systems. Capacity studies. Application examples.

Definition of the performer and contracting of maintenance services.

Breakdowns, Job reports and history

Breakdowns - definition and types. Location of malfunctions. Hidden failure and multiple failure. Job reports. Historic.

Parts management in automotive maintenance.

III - Industrial maintenance facilities.

Characterization of an automotive workshop

Structure of the different sectors and associated Layout. Areas and equipment. Exploration characteristics. Staff, training and skills management.

IV - Identification and analysis of malfunctions in the car.

Mechanical malfunctions. Electrical malfunctions. Electronic malfunctions. Means of diagnosis and testing. Diagnostic and testing equipment and their types. "Software" diagnosis and testing, installation and update. Exploration and calibration procedures.

V - Quantification of reliability

Time structure associated with production / maintenance. Concepts of reliability, maintainability and availability. MTTR and MTBF. Reliability optimization. Degradation and growth of reliability. Improving the reliability of a system. Reliability forecast.

VI - FMEA - Definition, application domains. Analysis objective. Modes of use. Limits and drawbacks. Fundamental principles of FMEA. The common causes and human failure. Definition of systems. Definition of specifications. Diagrams. Levels of analysis. Causes of malfunction. Effects of malfunction.

TPM - Introduction and definition. Organization for the application of the TPM. Application procedures. Performance improvements. The 6 causes of loss. Yield indices. Systematic and unpredictable losses. Fault disposal programs. Tool change time improvements. Decreased speed losses. Ways of reducing defects. From implementation to TPM consolidation.

Bibliografia Obrigatória

Saraiva Cabral; ; Organização e Gestão da Manutenção, lidel, 1998. ISBN: 972-757-052-6
Francisco Sena e Filipe Didelet; Manutenção de Instalações Técnicas, engebook, 2016. ISBN: 978-989-723-140-7

Métodos de ensino e atividades de aprendizagem

Classroom

Tipo de avaliação

Distributed evaluation without final exam

Componentes de Avaliação

Designation	Peso (%)
Teste	40,00
Trabalho escrito	60,00
Total:	100,00

Componentes de Ocupação

Designation	Tempo (Horas)
Frequência das aulas	60,00
Trabalho escrito	24,00
Total:	84,00

Obtenção de frequência

1 Test + 2 written works Or exam

Fórmula de cálculo da classificação final

Nota Final = Weighted average of the Practical Papers/Reports score (60%) with the Test score (40%) or final exam score